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The High-Voltage Backbone of EVCC™ Pedas RSA : Why 11kV Power Intake is Critical for Malaysia’s First EV Highway Hub

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Image Credit : EVCC™ Pedas RSA Begins Construction of Its 11kV TNB Substation


As Malaysia transitions to a low-carbon mobility future, the infrastructure powering this shift must be as progressive as the vehicles it supports. EVCC™ Pedas RSA, located at KM241 southbound along the PLUS Expressway, is not a typical Rest & Service Area. Designed to host high-power EV chargers, commercial drive-thru outlets, retail food outlet and fuel stations, this RSA is engineered for continuous high-load operations.


To meet this demand, EVCC™ Pedas RSA has adopted a direct 11kV medium-voltage (MV) connection from Tenaga Nasional Berhad (TNB)—a critical step that will distinguish it from all previous highway developments.



Why Low-Voltage (LV) Supply Is Inadequate


Most commercial premises in Malaysia operate on 415V three-phase low-voltage supply, which is sufficient for retail, offices, and basic facilities. However, in the case of a high-load, EV-centric rest stop, this becomes a technical bottleneck.


Let’s break it down:

Supply Level

Max Typical Capacity (TNB)

Suitable For

415V (LV)

Up to 1,000 kVA (CT metered)

Shops, F&B clusters

11kV (MV)

1 MVA to 10 MVA+

EV hubs, hospitals, data centres, malls

EVCC™ Pedas RSA is projected to require a peak demand of 4,097 kW (≈4.82 MVA)far beyond the threshold of LV systems. Attempting to power the site on 415V would not only cause unstable operations but also violate grid safety design limits.



What 11kV Brings to the Table


By securing an 11kV TNB intake, EVCC™ Pedas RSA gains:


1. High Load Capacity


The incoming load supports up to 5 MVA—sufficient to power:

  • High Power DC chargers

  • Full-service F&B and retail blocks

  • Petrol station and convenience store

  • Ancillary systems (lighting, surveillance)


2. Voltage Stability for Fast Chargers


High-speed EV chargers are highly sensitive to voltage drop. An 11kV system feeding a localized transformer ensures:

  • Voltage within 230V tolerance at the charger level

  • Reduced I²R losses across distribution lines

  • Stable charging sessions even during holiday peak loads


3. Future-Proofing the RSA


An 11kV architecture supports:

  • Additional EV chargers without redoing the backbone

  • Battery storage systems or grid-balancing tech

  • Rooftop or canopy solar PV with bi-directional export



TNB-Endorsed MV Design: Key Technical Components

In line with TNB’s ESAH V3 multitenant scheme, the approved electrical infrastructure at EVCC™ Pedas RSA includes:

Component

Specification

Main 11kV Switchroom

10.5m x 5.7m (substation housing RMU & switchgear)

Transformer Yard

3m x 3m for each unit (typically 2 x 2.5 MVA)

Configuration

MV ring, dual LV feeders, metering for multi-tenants

This layout ensures that each EV operator or retail tenant—Tesla, Gentari, McDonalds, Tealive, etc.—can be assigned its own metered feeder, allowing for load balancing, billing transparency, and ESG data tracking.



ESG & GreenRE Platinum Integration


This 11kV configuration plays a pivotal role in supporting EVCC™ Pedas RSA’s Platinum Rated GreenRE ambitions:


  • Energy efficiency: Lower losses from shorter LV cable runs

  • Smart metering: Enables real-time load data for ESG dashboards

  • Grid readiness: Prepares the RSA for load shedding or grid return

  • Renewable sync: Allows future solar generation to offset peak demand


This ensures the RSA is not just high-capacity, but green-certified and ESG-compliant from the grid up.



Conclusion

The future of Rest & Service Areas lies in robust infrastructure—starting with power. With its TNB-approved 11kV intake and SSU substation, EVCC™ Pedas RSA is not only building a premium EV highway stop—it’s constructing the backbone of Malaysia’s energy-resilient, ESG-aligned roadside ecosystem.



This bold commitment to electrical engineering excellence ensures that EVCC is ready for the next decade of electrified mobility—starting today.


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